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OMRON to Introduce 181 Models in 6 Categories to World, Fifth Wave of Control Panel Equipment for Factory Automation Built on Common Design Platform

March 29, 2019

OMRON Corporation (HQ: Shimogyo-Ku, Kyoto. President and CEO: Yoshihito Yamada, hereafter called OMRON) will introduce to the world on April 1, 2019, the fifth wave of factory automation (FA) control devices built on a common design platform for unified product specifications, for further innovation in control panel building. The products will be the following 181 models in 6 categories: S8VK-WA series Switch Mode Power Supplies, E5DC-B Series Digital Temperature Controllers, G6D-F4PU Terminal Relay, G3DZ-F4PU Terminal SSR, XW6T series Common Terminal Blocks with Visible Indicators, A22NE-PD series Emergency Stop Switches.

To contribute to reduction of workload and space saving in control panel production OMRON has been innovating in the manufacturing of control panels, the heart of machines and equipment by offering a wide range of products. OMRON unified the design and size of control panel equipment and introduced products which are built with the company's proprietary wiring method, "Terminal block with Push-In Plus technology" for device and control panel makers in need of "downsizing and space-saving" of control panel equipment and control panels, "expedited delivery" and "response to globalization."
We have expanded the product lineup to 17,011 models in 47 categories since its first introduction in April 2016.
The products have been adopted on the front line of manufacturing by more than 10,000 global companies and produced the following effects.
・A manufacturer of semiconductor production equipment reduced the control panel size by approximately 30% and the wiring lead time by half.
・A manufacture of conveyance machines reduced the control panel size by approximately 30% and the work for installation and maintenance by 30%.

OMRON set forth a concept called "innovative-Automation!" consisting of three innovations or "i's"--"integrated" (control evolution), "intelligent" (development of intelligence by ICT), and "interactive" (new harmonization between humans and machines). OMRON's endeavor is to dramatically improve the productivity and quality on the ground in the manufacturing sites. To this end, OMRON will continue to expand its lineup of IoT-enabled control devices, and, with the help of its clients, expedite the "intelligent" element (i.e. making manufacturing smarter) in manufacturing sites, which is key to delivering on the "innovative-Automation! " concept.

New products to be sold and their features:

Switch Mode Power Supplies:S8VK-WA(960W)
New 960-W models join the S8VK-WA series, Three-phase 200-V Switch Mode Power Supply, in addition to the 240-W and 480-W models.
We will strengthen our product lineup to meet the increasing capacity of DC loads associated with increased number of in-panel components. The new model features Maintenance Point Indicator, which indicates the location where maintenance is required in the equipment by the LED or signal output. The body is also 40% smaller than the previous model. The features enable downsizing and quicker maintenance.

[Specifications]
Connection method: Terminal block with Push-In Plus technology
Power rating: 960 W (DC24V)
Rated input voltage: Single-/Three-phase, 200 to 240 VAC

Digital Temperature Controllers:E5DC-B
The E5DC series lineup expands to include the 22.5 mm wide in-panel E5DC-B models (DIN track-mounting type) that have terminal blocks with Push-In Plus technology. The structure allows the horizontal connection in a single operation, and the power lines and communication cables can be connected by connectors (maximum connectable units: 16). The models are not only space-saving in control panels, but also reduce wiring work.

[Specifications]
Connection method: Terminal block with Push-In Plus technology
Dimensions (WHD): 22.5 mm/90 mm/90 mm
Sensor input: Universal input
Control output: Relay output, voltage output (for driving SSR), or liner current output

Terminal Relay/SSR:G6D-F4PU/G3DZ-F4PU
G6D-F4PU/G3DZ-F4PU models with Push-In Plus technology are added to G6D-F4B/G3DZ-F4B Terminal Relays.
G6D-F4PU/G3DZ-F4PU models provide higher usability compared to the models with screw terminals: Terminal blocks with Push-In Plus technology reduce wiring and maintenance work, the double wire method enables common wiring and crossover wiring, and short bars are available as an option. Due to the socket optimal design realized the rated current of 5A which is about 67% increase compare than conventional model and fits for a wide variety of applications.

[Specifications]
Connection method: Terminal block with Push-In Plus technology
Rated load: 5 A at 250 VAC, 5 A at 30 VDC (G6D-F4PU: per individual Relay)
0.3 A at 3 to 264 VAC, 0.3 A at 3 to 125 VDC (G3DZ-F4PU: per individual SSR)

Common Terminal Blocks with Visible Indicators:XW6T
With the new Common Terminal Blocks, wiring completion is simply visible.
A green indicator comes out when a cable is inserted properly into the terminal hole, giving the immediate confirmation of the proper wiring insertion without relying on skill of workers. You can simply check the indicators for pre-shipment inspection and wiring maintenance for less maintenance work.
Compared to the conventional models with screw terminal blocks, the width of the XW6T is 75% smaller to help downsize control panels.

[Specifications]
Connection method: Terminal block with Push-In Plus technology
Maximum applicable stranded wire: 1.5 mm2, 2.5 mm2
Rated current: 17.5 A, 24 A
Pitch: 3.5 mm, 5.2 mm
Common points: 8, 12, 16, 20, 40

Emergency Stop Switches:A22NE-PD
A22NE-PD models with Push-In Plus technology and enhanced safety are added to the A22NE Emergency Stop Pushbutton Switches.
OMRON's unique technology, Lock-lever-linked Contact function is equipped with the A22NE-PD models. The function provides an output that allows notification of whether the operation unit and contact unit are properly installed and helps to prevent the occurrence of inoperable troubles in an emergency.
In addition, terminal blocks with Push-In Plus Technology, which are the common specification for the A22NE series, are used. The terminal blocks help reduce wiring work and improve the freedom in panel design as the structure allows rear insertion, eliminating the need to secure the space above and below.

[Specifications]
Connection method: Terminal block with Push-In Plus technology (A maximum of up to four contact points can be combined together.)
Dimensions (internal depth including a panel): 55 mm

"innovative-Automation"

Recently, OMRON has developed a manufacturing innovation concept, called "innovative-Automation!" With this concept, OMRON is currently committed to bringing innovation to manufacturing sites through three key innovations, or three "i's." Through these innovations in the area of automation, OMRON aims to enable significant productivity improvements in manufacturing sites in order to achieve high-value-added manufacturing. With the first "i," "integrated" (control evolution), OMRON will seek to advance automated control technology so that virtually any operator, even inexperienced operators, can effortlessly perform work that previously required the expert skills of experienced workers. With the second "i," "intelligent" (development of intelligence by ICT), OMRON seeks to create constantly evolving equipment and production lines. By adopting a wide range of control devices and artificial intelligence (AI), machines can learn through experience and maintain themselves in optimal condition. For the third "i," "interactive" (new harmonization between humans and machines), OMRON pursues the development of a new harmonious relationship between human operators and machines. Working together in the same workspace, machines will be able to assist human operators by recognizing human thoughts and behavior.

About OMRON Corporation

OMRON Corporation is a global leader in the field of automation based on its core technology of "Sensing & Control + Think". OMRON's business fields cover a broad spectrum, ranging from industrial automation and electronic components to automotive electronic components, social infrastructure systems, healthcare, and environmental solutions. Established in 1933, OMRON has over 36,000 employees worldwide, working to provide products and services in 117 countries. In the field of industrial automation, OMRON supports manufacturing innovation by providing advanced automation technologies and products, as well as through extensive customer support, in order to help create a better society. For more information, visit OMRON's website at: https://www.omron.com/.

Contact (media):
Brand Communications Department
OMRON Corporation
Tel: +81-75-344-7175
Contact (product information):
Component Division,
Product Business Division HQ,
Industrial Automation Company,
OMRON Corporation
Tel: +81-75-344-7231
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